Show Transcript

0:00Hi guys, I'm here at Bountiful Blessings Farm with my dad, John, and we're going to be talking about some things to take into consideration when purchasing a

0:07high tunnel. You have purchased probably a few 10 or 12 high tunnels at this point. And so from a grower's

0:16perspective, what are some of the key things that you consider when purchasing a new tunnel?

0:24We should say that a lot of your tunnels are not from Farmer's Friend. Yeah, that's true. Uh,

0:32also a lot of your tunnels were purchased before we were selling tunnels, but that's true, too.

0:40I I think in my mind the biggest thing is shape.

0:45I really dislike the quanset shape except in the caterpillar tunnel. it it's fine for the caterpillar tunnel,

0:56but for a greenhouse,

0:58for reasons that I talked about in other videos, the quite shape is not good in my opinion. I like something

1:07with straight sidewalls so you can walk along the edge at least 6 foot high. So,

1:14that shape is is something I definitely am looking for. the the Gothic shape sheds snow much easier, much better. Um,

1:24then the second thing I think I would look at is the the thickness of the steel. Mhm.

1:30You know, there's a lot of variation on that and um you want something a tunnel

1:38is not a place to scrimp money. I I feel, you know, you may end up paying

1:44um more than, you know, the the cheaper options out there, but you want

1:52something that you're not going to have to replace in a few years because the bow's bent or whatever. Mhm.

1:59So, tunnel thickness, I mean, the the bow thickness,

2:03I don't know. The the smaller the number, the thicker, right? The thicker it is. Yeah. Yeah. So, um,

2:1114 gauge is pretty standard on on a lot of larger high tunnels, and that's what we use for all of our tunnels except for

2:20the classic Caterpillar tunnels. We do 17 gauge, but yeah. And and we have had

2:30some of those bend in the wind, so if I were replacing them, I would definitely get the 14 gauge. Yeah, it's it's

2:40significantly stronger. Uh almost double the strength. Um so yeah, lower lower the gauge number, the thicker the the

2:48material. So that's critical. Um bow spacing is another important thing. And that varies depending on what part of

2:57the country you're in. If you get a lot of snow, you want to go with the 4ft spacing, bow spacing.

3:05Um we don't feel the need for 4 foot. Um our tunnels are either five or six feet and that's worked fine for us.

3:18But then um your uh what's the word for your the trusses? Trusses.

3:28Um I think it's good to have trusses on your bows.

3:33Every bow. Well, I mean, for a wide tunnel, for a 30 foot wide tunnel, I Yes,

3:41we lost two tunnels. I'll just tell you one of our heartbreaks. We lost two

3:46tunnels um to ice and I still think it

3:52was um a manufacturing or an engineering defect. the the the trusses were up too

4:01high and and they they bent right at the edge of the truss.

4:09Ice storm took them out. Huh.

4:10Yeah, it was. I mean, we were shocked to be honest. We didn't think it was enough

4:16to cause any issues. So the fact that two tunnels came down in that in my

4:24opinion was an engineering um mistake. Interesting.

4:32Uh so but I do believe in trusses.

4:36What about size of tunnel and you know how what what size tunnel would you recommend when people are getting started?

4:43I mean the biggest you can afford.

4:46That's what I would recommend. Um but but without scrimping on quality because you can buy

4:53pretty big tunnels uh for a small price but they're just not going to be quality.

4:59Yeah. And I've seen those tunnels come down. Um I I have friends that you know

5:07they're just trying to get some covered growing space. But yeah, just this last winter had a friend up in Indiana lost

5:16two tunnels. But they just weren't they they were cheap tunnels. Yeah.

5:22And um you don't want cheap tunnels. Yeah. Wind bracing is another thing. You know,

5:30we had a tunnel got one of our early tunnels didn't have any wind bracing on the corners. I think that's really important.

5:41Um number of pland. I don't know how important that is, but it makes sense to

5:48me that the more plland sturdier it's going to be. Yeah.

5:54So, those are de uh all steel. You know,

5:59that's a mistake we made in the early years. We use wood on the sides and end

6:06walls and stuff. And I mean, I know some of your tunnels have wood. Um, on the end walls, it's not as bad,

6:14but on the sidewalls because you've got moisture coming off

6:20the the roof of the hoop house. Um, our we didn't use treated wood. We didn't

6:28want that anywhere near the soil. And that wood lasted maybe 2 or 3 years. You have to redo it.

6:38Yeah. Yeah. It's a lot of pain for sure.

6:41So all steel is the way to go in my opinion.

6:44Yeah, for sure. Cool. Well, thanks for those thoughts. Um there's so many things to take into consideration when

6:51you're looking to purchase a tunnel. And uh I will say too just you know when we started selling tunnels the caterpillar

7:00tunnels especially we had in mind this goal of selling just the the most inexpensive but yet still fairly quality

7:07tunnel and we sold a lot of them but we have had in the early days and a lot of those 17 gauge structures especially

7:15when we started doing 17 gauge gothic structures that we started seeing more damage from storms and stuff and we we didn't like that. you know, it's

7:23devastating for growers. And so, we've even redone a lot of our kits to include 14 gauge standard across the board on on

7:31almost all of our kits except for the classic Caterpillar tunnels. And um it's just not worth trying to save a few

7:41thousand dollar, you know, um if you lose the tunnel, you're going to lose a lot more than that in lost crop. Um so,

7:48I think it's it's good hearing that coming from you.

7:52um just go ahead and invest in something that you have a high level of confidence all metal kit ideally um metal baseboard

8:01and then from a purchasing standpoint you know be looking at what's included in the kit. A lot of greenhouse companies like to kind of put out uh a

8:10real compelling price initially but then when you get into it you realize it doesn't come with a bunch of stuff. It doesn't come with rollup sides. it does,

8:16you know, all of these things have to be added on uh to even get a functional product. Um and then another really

8:24important thing if you're thinking about building it yourself, look at the instruction manuals, the supporting documentation, the videos, cuz it's not a

8:32most of these tunnels are not um it's not a beginner uh DIY project, you know,

8:38and so you really want to look at the supporting documentation that comes with it. If you've never built one before,

8:45you get this big pile of metal and it can be a bit overwhelming.

8:50Um, once you've done a few, they're all pretty much I mean, you know, they're pretty similar, so it's not a big deal,

8:58but for that first one or two, having really good instructions is key. Yeah.

9:05Yeah. Instruction manuals and videos and stuff, that's important to Yeah. to have a good experience for sure. So, any other final thoughts on high tunnel purchases?

9:20You can never have too many high tunnels. That's my final thought. You know, we're always every year we're putting up a new one, it seems. Um,

9:31just the weather is just getting more and more crazy.

9:36And like I said in a previous video, if we hadn't had high tunnels, as many high tunnels as we have this spring, we would

9:45have been up a creek because we had so much rain. Yeah, that's it's true. Um,

9:52you look at I I was we were recently talking about the Netherlands and the incredible production uh vegetable

9:58production there and and they contribute their their success largely to tunnels.

10:04So, um, it's definitely something that needs to be taken in consideration hopefully early on in your farming career. Uh, invest in some good quality tunnels and it will serve you well.

10:14This tunnel is 25 years old. Yeah. And going strong.

10:22All right. Well, I hope this information has been helpful and until next time, happy growing.

10:28[Music]

Choosing High Tunnels for Lasting Success

By Jonathan Dysinger and John Dysinger

Updated on

Overwhelmed by high tunnel options for your farm? At Bountiful Blessings Farm in Middle Tennessee, Jonathan and John share 27 years of insights from buying over a dozen tunnels to help you pick the right one. From shape to steel strength, they reveal how to invest wisely for durable, productive growing spaces.

Here’s what you’ll uncover in this video:
— Selecting gothic shapes for better snow shedding and usability.
— Prioritizing thick 14-gauge steel for storm-resistant tunnels.
— Ensuring sturdy bow spacing and trusses for stability.
— Avoiding wood components for low-maintenance longevity.
— Checking kits for complete features and clear instructions.

Learn more about Bountiful Blessings Farm at:
https://bountifulblessingsfarm.com
Or on Instagram at: https://www.instagram.com/bountifulblessingsfarm/